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FACTORY & EQUIPMENT Factory / Owned equipment
Factory / Owned equipment

    HEAD OFFICE / GUNMA FACTORYHead Office, Gunma Factory

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    Head office, Gunma factory produces prototype parts and press metal molds for mass production. We have a technology development department that develops new technologies and new products and an administration department that heads up all our operating divisions.

    Business Scope
    ・Prototype sheet metal parts: From molds to products and assembly
    ・Machining, round bar and pipe bending end processing
    ・Jig design and production. Injection molds to products
    ・Welding with guns and robots, assembly work, bending pipes and round bars, and associated assembly work
    ・Production of mass production press dies and jigs

    Prototype Section

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    Prototype sheet metal section holds equipment for 3-D modeling from drawing data by CAD, casting of prototype mold by ZAS(zinc alloy), shaping processing and finishing by heavy machining center, sheet metal processing applicable to the various sizes by oil hydraulic press from 30-ton to 1200-ton, trimming processing by laser beam machine, welding, hand working, assembly, pipe processing, checking by 3-D measuring instrument and quality assurance , which are needed for the production of prototype sheet metal press parts and we produce in integrated production lines. In assembly, we have heavy spot welders that can process various shapes, robot welders, roller hemming processers, etc and we also have many welding technicians who are excellent in TIG welding that requires a great deal of skills. We have NC lathes , NC fraises and wire cut electric discharge machines and can machine resins and metals. At CAD section, we can do reverse engineering that makes 3-D data from various analyses and shape measured data with non-contact shape measuring instrument.

    Press Metal Mold for mass production department

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    In press metal mold for mass production department, we produce metal molds for mass production such as single-shot type, transfer type, progressive type and jigs.
    We design metal molds and analyze by making the best use of CAD and make a trial run with 1,000-ton mechanical press in-house.
    We have good production performance of metal molds for mass production for body parts, function parts, intake and exhaust parts, seat parts for automobiles and outer parts and inner parts for motorcycles.

    Layout

    Layout

    Location

    2718-1, Sanwa‐cho, Isesaki City, Gunma, 372-0011 Japan
    TEL 0270-75-1700
    FAX 0270-75-1600

    click when magnify

    Owned equipment

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      2000t Hydraulic press
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      1000t Mechanical press
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      Hot press
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      ZAS casting
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      Spot welding robot system
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      Hemming robot system
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      Welding robot
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      Five-axis controlling machining center
    ClassificationName of machineManufacturerCountRemarks
    CAD
    CAM
    CAE
    File Server for CAD IBM 1 Windows2008Server  
    Client PC for CAD HP 25 CATIA V5  
    PC for CAD common HD 2 3DTascalX  
    PC for CAD HP 1 ThinkDesign  
    PC for CAD HP 1 GeomagicControl2015  
    PC for CAD HP 1 Polyworks2015  
    PC for CAD HP 1 RHINOCERROS5  
    PC for CAD HP 1 TOPsolid  
    PC for CAD DELL 1 FAPTcuti  
    PC for CAD HP 1 SOLIDWORKS Standard  
    VIEWER common HD 2 DIPROVridgeR  
    VIEWER common HD 1 JT2Go  
    PC for Press Forming Simulation HP 1 AutoForm  
    PC for Press Forming Simulation HP 1 JSTAMP  
    PC for Welding Simulation DELL 1 Simufact Welding  
    PC for process schedule(C/S) HP 3 FATs DNC  
    PC for CAM(MC) DELL 3 WORK NC  
    PC for CAM(MC) HP 1 PowerMILL  
    PC for simple structural analysis software common HD 1 SOLIDWORKS Simulation Professional  
    PC for CAM(MC) common HD 2 Nasuka  
    PC for CAM(MC) common HD 1 TOPmold  
    PC for CAM(MC) DELL 1 PC MULTI  
    PC for CAM(MC) HP 1 Tebis  
    PC for CAM(LA) HP 1 Tebis  
    PC for CAM(MC) common HD 2 DELMIA  
    ZAS Casting Zinc Alloy Melting Furnace - 1 capacity 1.0ton  
    Zinc Alloy Melting Furnace - 1 capacity 1.5ton  
    Zinc Alloy Melting Furnace - 1 capacity 3.0ton  
    Self-Hardening Casting Sand Kneader Taiyo Machinery 1 Long Arm Mixer LAMA-5S 5ton/H  
    Machining Center Double-Column 5-Face Precision MC Shin Nihon Koki 1 RB-4N(4000×2000×600 (1100))  
    Double-Column 5-Face Precision MC Mitsubishi Heavy Industries 1 MVR40(5000×3000×800 (1100))  
    Double-Column 5-Face Precision MC Mitsubishi Heavy Industries 1 MVR25(3000×1500×800 (1100))  
    Double-Column 5-Face Precision MC Mitsubishi Heavy Industries 1 MVR25Ex(3000×1500×800 (1100))  
    Vertical-Type MC OKK 1 VM7Ⅲ(1550×740 ×660)  
    Vertical-Type MC OKK 1 VM-76R(1550×760 ×660)  
    Styrofoam-pattern-processing MC Kikukawa 1 MC-713-1S(4000×2100(1100))  
    Three-axis controlled MC YCM 1 NMV106A(1020×600×600)  
    Three-axis controlled MC YCM 1 NMV76A(762×510×560)  
    Five-axis controlled MC Makino 1 V55-5XA(900×500×450)  
    Five-axis controlled MC FANUC 1 αD21-MiB5ADVPLUS(200×200×200)  
    Shearing
    Band saw
    Shearing Amada 1 H-1213(13mm MAX)  
    Shearing Amada 1 DCT2565(6.5mm MAX)  
    Shearing Amada 1 DCT3065(6.5mm MAX)  
    Band saw Amada 1 V400  
    Band saw TOKYO SHINDENKI 1 HT-10  
    Band saw Amada 1 V500  
    Band saw for FMC Kiyota-Koki 2 KY-600APH 600×600  
    Band saw for FMC Kiyota-Koki 1 KY-1000AP 600×1000  
    Press Machine Hydraulic Press Kawasaki 1 2000ton table5000×3000 stroke1700  
    Hydraulic Press Kawasaki 1 1200ton table3500×2500 stroke1500  
    Hydraulic Press Sanki 1 1000ton table3500×2500 stroke1700  
    Hydraulic Press Kawasaki 1 800ton table3500×2500 stroke1500  
    Hydraulic Press Sanki 1 600ton table2500×1500 stroke1200  
    Hydraulic Press Sanki 1 500ton table2000×1500 stroke1100  
    Hydraulic Press Sanki 1 500ton table3000×2000 stroke1500  
    Hydraulic Press Kawasaki 1 500ton  table1800×1200 stroke1000  
    Hydraulic Press Sanki 1 300ton table1600×1000 stroke750  
    Servo Press Aida 1 300ton table1700×1200 stroke400  
    Hydraulic Press Sanki 2 150ton table1000×1600 stroke750  
    Hydraulic Press Hydraulic 1 150ton table1200×650 stroke500  
    Hydraulic Press Osaka-Jack 1 100ton  table1500×800 stroke300  
    Hydraulic Break Press Amada 3 60ton  table1000×440 stroke150  
    Hydraulic Universal Press Amada 6 30ton table440×550 stroke100  
    Norton Press Amada 1 50ton Deep Drawing Press table560×800 200  
    Mechanical Press Amada 1 110ton  
    Hydraulic Press(CFR-1812-300FG) Sanki 1 300ton table1800×1200 stroke900  
    Disk Puncher Fujikikou 1 30ton  
    Die Quench Die Quench System
    with Automatic Loader
    AP&T 1 3-step Heating Furnace,
    Maximum Material Size 2040×1600
     
    Heating Furnace for Die Quench YAC DENKO 1 Maximum Material Size 1800×900  
    Laser
    Processing
    3-D 5-axis Laser Processor TRUMPF 1 TruLaser5030fiber 4.0KWh *Introduced in Nov.  
    2-D 3-axis Laser Processor TRUMPF 1 TruLaser3030fiber 3.0KWh  
    3-D 5-axis Laser Processor Komatsu 1 3.3KW (1900×3100×800)  
    3-D 5-axis Laser Processor Komatsu 4 2.0KW (1900×3100×800)  
    2-D 3-axis Laser Processor Komatsu 1 2.0KW (1500×3000×800)  
    Laser Marker Keyence 1 YV4Laser Processible Area 120×120  
    Former Craft Former Eckold 1 KF340 W680×L1215×H1760  
    Hand Former Eckold 1 HF100 W390×L700×H960  
    Caulking Caulking Machine Brother 1 BR2-121  
    Caulking Machine HINO 1 200V  
    Riveting Machine Yoshikawa Iron 1 US-150  
    Hemming Roller Hemming Robot System Try Engineering 2 RHS-300L(table2)  
    Welding
    Machine
    Disk laser Welding Robot System

      ・Brazing welding
      ・Remote welding
      ・Aluminum Hybrid welding
    TRUMPF
    (laser oscillator)
    1 TruDISK 6001 output:6kWh
    Robot:KUKA
    Brazing welding head:SCANSONIC AL0-3
    coaxial head:TRUMPF D70
    Remote welding head:TRUMPF PFO-3D
    Aluminum Hybrid welding head:FRONIUS
     
    Spot Welder Panasonic 1 50kVA  
    Stationary Spot Welder Dengensha 2 35kVA  
    Stationary Spot Welder Nasutoa 1 60kVA  
    Stationary Spot Welder Nasutoa 1 125kVA  
    Stationary Spot Welder Nasutoa 2 150kVA  
    Argon Welder Panasonic 2 300A Tig  
    Argon Welder Panasonic 2 YC-300BP2  
    Argon Welder Panasonic 1 200A Tig  
    CO2 Welder Panasonic 6 -  
    CO2 Welder Daihen 1 -  
    Portable Arc Welder Daihen 1 250  
    CMT Cold-Metal-Transfer
    Low Temperature Welder
    Fronius 1 400A  
    CMT Welding Robot Fanuc 1 Robot ARC mate 100iD CMT Fronius TPS/400i  
    Welding Robot Yasukawa 1 -  
    Welding Robot Panasonic 1 350A  
    Welding Robot Plasma combined use Panasonic 1 3-D 6-axis Power500A Plasma350A  
    Welding Robot Panasonic 1 3-D 6-axis Power 450A   
    One-Jig Welding Robot Panasonic 3 TAー1800WG3  
    Spot Welding Robot System Fanuc 2 RobotM-900i Traveling Type  
    Spot Welding Robot System Fanuc 4 RobotR-2000iB/RobotR-2000iC  
    Spot Welding Robot System
    for car body
    Fanuc 2 RobotR-2000iC/210F  
    Three-Phase DC water cooling Spot Welder Tecna 1 ART-3650  
    Voltage Converter for Portable Spot Welder Nasutoa 1 180kVA  
    Voltage Converter for Portable Spot Welder Denyo 1 180kVA  
    X-shaped Spot Welding gun Denyo 4 Reach500 500kgf  
    X-shaped Spot Welding gun Denyo 1 Reach800 200kgf  
    X-shaped Spot Welding gun Denyo 1 Reach800 500kgf  
    X-shaped Spot Welding gun Denyo 1 Reach700 500kgf  
    X-shaped Spot Welding gun Denyo 2 Reach400 500kgf  
    X-shaped Spot Welding gun Denyo 1 Reach300 500kgf  
    X-shaped Spot Welding gun Denyo 1 Reach300 200kgf  
    X-shaped Spot Welding gun Denyo 1 -  
    C-type Welding Gun for Spot Welding Denyo 1 Reach350 200kgf  
    C-type Welding Gun for Spot Welding Denyo 1 Reach150 500kgf  
    C-type Welding Gun for Spot Welding Denyo 1 -  
    Argon Welder Panasonic 4 300A  
    Argon Welder Panasonic 3 200A Mig  
    Mig Braze Welder Panasonic 1 350A  
    Welder ARO 1 Reach800 16000A 400  
    Servo Seam Welder DENGENSHA TOA 1 RCG-155S 155KVA  
    Seam Welder Aichi Sangyo 1 48kVA  
    Spot Welder Panasonic 1 90kVA  
    Spot Welder Panasonic 2 50kVA  
    Spot Welder Panasonic 1 35kVA  
    Stationary Spot welder Daihen 1 95kVA  
    Portable Spot Welder for Aluminum OBARA 1 Reach1000 150KVA  
    Plasma Cutting Machine Panasonic 1 -  
    Vibro Shears Horii 1 3.2×φ1000m/m  
    TIG Welder Panasonic 2 -  
    Stainbrite TAIHOKOHZAI 1 -  
    Special Type Welding Machine Toyoseiki 1 Heat MAX350℃  
    STUD Welder NIPPON POP RIVETS AND FASTENERS 1 DCE1800 Head゙PLM560  
    Riveting SPR System NIPPON POP RIVETS AND FASTENERS 1 Reach600  
    Drilling Machine Drilling machine - 9 φ30 2013  
    Radial Drilling Machine Ooya 1 RE-1000A  
    Radial Drilling Machine KAO 1 KMR-1600DH  
    Tapping Machine - 4 φ13  
    Milling NC Milling Machine Shizuoka 4 750×450×400  
    Lathe Large NC Lathe Yamazaki Mazak 1 NEXUS400-Ⅱ φ580  
    General-purpose Lathe Takizawa Iron 1 300×800  
    General-purpose Lathe Wasino 1 500×860  
    General-purpose Lathe Wasino 1 LE-19K  
    NC Lathe Hitachi 1 190×320  
    Hole Machine NC Narrow Hole Machine Sodick 1 200×300×250  
    WEDM Wire Electric Discharge Machining Mitsubishi 1 MV4800 800×600×300  
    Wire Electric Discharge Machining Fanuc 1 α-1ID 600×400×300  
    Injection Molding Machine Injection Molding Machine Sumitomo 1 SE100EV 100ton  
    Injection Molding Machine Niigata 1 100ton 250×250×100 at Mold Size  
    Grinder Flat Surface Grinder Okamoto 1 800×600×250  
    Endmill Grinder Sanyo 1 GE-120 Type  
    portable Grinder Hitachi 1 200V 3.5A  
    Belt Grinder Shimomura 1 200V  
    Polisher Flat Surface Polisher Wasino 1 500×200  
    Others Bench Lathe Katsukura 1 200×150  
    Bandsaw Daito 1 S4560 up to φ450 Maximum capacity 620×450mm  
    Bandsaw Nicotech 2 SCP-25SA up to φ300  
    Drill Polisher DAREX 1 V290 φ3~φ19 polishable  
    Bender Amada 1 RG-35S  
    FINE CUT Heiwa 2 -  
    Pipe processing NC Pipe Bender Taiyo 1 TR-DR-30CNC-HR  
    CFRTP Electromagnetic induction Heater Roctool 1 300KW  
    Mold temperature controller TECH HEIWA 4 1ch(30A)×6Ch  
    Electric furnace Hata Electric 1 ELEPOT 1300℃MAX・Φ620×650  
    Perfect oven ESPEC 1 600×600×600 Max300℃  
    Injection Equipment NISSEI PLASTIC 1 IU50AN 200t  
    Abrasive Water Jet Cutter SUGINO 1 Cutting range 2000×1500 Robot specifications  
    High Pressure Water Storage Tank for mold cooling Todax 1 Impoundment 1500? Flow 400?/min  
    Vacuum Equipment ULVAC 1 measuring range 0.4~3000Pa  
    Crane
    Hand Cart
    Overhead Crane Nippon hoist 1 15ton/7.5ton Parent and Child  
    Overhead Crane Nippon hoist 7 10ton/5ton Parent and Child  
    Overhead Crane Nippon hoist 1 5ton/2.8t Parent and Child  
    Overhead Crane Nippon hoist 1 2.8ton  
    Single Leg Crane Nippon hoist 4 2.8ton  
    Jib Crane Kito 1 2.8ton  
    DC Battery Hand Cart Nippon hoist 1 25ton  
    Fork Lift Fork Lift NIssan Fork Lift 1 7ton  
    Fork Lift NIssan Fork Lift 1 4ton  
    Fork Lift Sumitomo Fork Lift 1 3.5ton  
    Fork Lift Sumitomo Fork Lift 2 2.5ton  
    Fork Lift Sumitomo Fork Lift 2 2.5ton electric  
    Fork Lift unicarirriers 1 3.0ton electric  
    Fork Lift Toyota 1 2.5ton  
    Reach ForkLift Sumitomo Fork Lift 1 1.8ton  
    Reach ForkLift Sumitomo Fork Lift 1 1.5ton  
    Measuring Equipment 3D Measuring System GOM 1 ATOS ScanBox 8260  
    3-D Measuring Machine Mitutoyo 1 CRT AS9106 (905×1005×605・RangeX,Y,Z)  
    Multi-joint Non-contact Measuring Machine Faro Japan 1 Scan Rate:28scan/sec(640point/1sec)(13,400point/sec)  
    Multi-joint Measuring Machine(with shape measuring) Hexagon Metrology 4 ROMA ABSOLUTE ARM 10ft 7axis arm  
    Multi-joint Measuring Machine(with shape measuring) Hexagon Metrology 2 ROMA ABSOLUTE ARM 9ft  
    Multi-joint Measuring Machine(with shape measuring) Hexagon Metrology 1 ROMA ABSOLUTE ARM 8325 7axis arm  
    3-D Scanner Type 3-D Measuring Machine Keyence 1 VL-500  
    Contour Shape Measuring Machine Mitutoyo 1 CV-3200  
    Tension Tester Aichi Sangyo 1 50KN  
    Tension Tester Aichi Sangyo 1 ART-5 50KN  
    Tension Tester Shimazu 1 AG-100KN  
    Image Measuring Machine(Quick scope) Mitutoyo 1 QS200 (200×250×100・RangeX,Y,Z)  
    Micrometer Scope Keyence 1 VHX-500F (Mag.25~175)  
    Micrometer Scope Keyence 1 VHX-5000 (Mag.20~2000)  
    Non-Destruction Spot Measuring Machine Nadex 1 RSWA for Spot Nugget diameter measurement  
    Inner Micrometer Mitutoyo 1 3~28・5~30・25~50・75~100・100~125・125~150  
    Inner Micrometer Mitutoyo 5 5~30・25~50・50~75・75~100  
    Outer Micrometer Mitutoyo 1 0~25・25~50・50~75・75~100・61~150  
    Outer Micrometer Mitutoyo 9 0~25・25~50・50~75・75~100  
    Blade Micrometer Mitutoyo 2 0~25・25~50  
    Point Micrometer Mitutoyo 2 0~25  
    Outside Micrometer Mitutoyo 1 0~25・25~50  
    Caliper Mitutoyo 1 10~22・20~32  
    Surface tester Mitutoyo 1 SJ210  
    Protractor - 2 -  
    Block Gauge - 1 BMI―F112/1-0 t1.0~t100.0  
    Block Gauge Mitutoyo 1 BMI―F112/1-0 t1.0~t100.0  
    Pin Gauge - 1 1.0~13.0(0.025step)13.0~19.0(0.1step)  
    Pin Gauge - 1 1.0~13.0(0.025step)13.0~19.0(0.1step)  
    Plug Gauge - 1 72 kinds  
    Feeler Gauge Mitutoyo 1 0~10  
    Cylinder Gauge Mitutoyo 1 6~10・10~18・18~34・35~60  
    Ring Gauge - 1 100 kinds  
    Master Ring - 1 20 kinds  
    Micro Vickers Hardness Tester Marumoto Struers 1 Durascan-70  
    Rockwell Hardness Tester Mitutoyo 1 HR-400  
    Dual Type Film Thickness Meter Kett 1 LZ-370  
    Fine Cutter Marumoto Struers 1 Secotom50  
    Automatic Resin Filling Machine Marumoto Struers 1 CitoPress-1  
    Automatic Cleaner Marumoto Struers 1 Lavamin  
    Automatic Polisher Marumoto Struers 1 Tegramine 25FC  
    Test Polisher IMT 1 Rana3 φ250㎜  
    Ultraminitured Thermal Image Sensor(Thermography) Apiste 1 Measuring Range -40℃~500℃  
    Digital Vernier Caliper Mitutoyo 9 100・150・200・300  
    Vernier Caliper(including digital) - 33 150~1000  
    Digital Height - 8 300~600  
    Digital Height Mitutoyo 2 300・600  
    ClassificationName of machineManufacturerCountRemarks
    Machining Center Double column type MC Okuma 1 MCV-AⅡ (4000×2000×1000)  
    Double-Column 5-Face Precision MC Okuma 1 MCR-A5CⅡ (4000×2000×1000)  
    Double-Column 5-Face Precision MC Shinnihon Koki 1 RB-4VM (4000×2000×1200)  
    Milling
    Machine
    CNC Milling Machine Okuma 1 4V-NC (435×450×1300)  
    Multi-Purpose Milling Machine Osaka Kiko 1 MH-3V (650×1650)  
    Lathe Lathe Tsuda 1 TSL-1800 (1800×900×170)  
    Grinder Flat Surface Grinder Nagase 1 SGW64 (300×600)  
    Forming Grinder Okamoto 1 Forming Grinder  
    drilling Machine Radial Drilling Machine Ikeda Koki 1 RMA-1300 (1300)  
    Radial Drilling Machine Otori Koki 1 BR-20  
    Radial Drilling Machine Ogawa 1 HOR-D1700  
    Band Saw Band Saw Amada 2 V400  
    Welder Electronic Welder Osaka Denki 3 BZ-200F-3  
    Argon Welder Panasonic 1 YC-300BZ3  
    Argon Welder Panasonic 1 PANA-TIG  
    Press Mechanical Press H&F 1 1000ton table2200×3500 stroke800  
    Shearing Shearing Amada 1 MAX3.2mm  
    CAD
    CAM
    CAE
    2-D CAD Autodisk 1 Auto-CAD LT  
    3-D CAD/CAM Nihon Unisys 3 CADmeister  
    3-D CAM Sesukuwa 1 Work NC  
    2-D CAD CAM Camtus 1 speedymill/win  
    CAD PC Camtus 1 3DTascalX  
    Others Drill Polisher Iida 1 YG-50  
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