In this rapidly changing environment, the previously customarily-used steel is being replaced with other materials in various industries.
ASANO has many years of experience in prototype sheet metal stamping, a Resin Department that excels at precision resin injection molds, and system and production equipment that shares each other's expertise to create creative molds and produce products.
We also provide customer development support by actively accepting secondary processing of next-generation materials. In particular, we took in CFRTP / composite materials before they were available on the market, and have molding expertise for various materials such as continuous fiber woven fabrics, non-woven fabrics, and chopped sheets, etc.
Development of low cost and high strength laminate of CFRTP
Combining CFRTP materials to produce low-cost composite plates that maintain the required strength
UNDER BODY COVER sample made using a temperature control mold for 2000 × 1500 flat plate molding
Development of deep drawing and process reduction molding technology with temperature control mold
Deeper and more complex shapes can be molded by using temperature-controlled molds.
Product molded by deep drawing
High-strength low-cost joining technology for CFRTP
Experiment underway to further increase the strength of fusion bonding with metals
SUS304 + CFRTP joined product
CFRTP + CFRTP joined product
Development of hybrid molding technology for CFRTP
Difficult molding realized by combining press molding + injection molding + die designing technologies
Press molding + injection molding + trimming and piercing
CFRTP hybrid molding product
Development of CFRTP + metal integral molding technology
Development underway with structural parts for vehicles as the target
Metal + CFRTP integrally-molded product Stampable sheet
Metal + CFRTP integrally-molded product Crossmember sample
Metal + CFRTP integrally-molded product Center pillar sample
Metal + CFRTP integrally-molded product Bumper reinforcement sample
Development of heated & cooled high cycle molding technology
High added value product realized by using a heated & cooled mold (Our original shift cover molded product)
Sample of simultaneous molding inside the mold (front)
Sample of simultaneous molding inside the mold (back)
We also have a data logging function to provide test data.
Even ribs and bosses can be formed for large molds by parting injection through using the clamping pressure of the press machine.
The electromagnetic induction heating system of ROCTOOL whose headquarters is located in France is installed. H&C molding can be performed by either press molding or injection molding.
Q We want to create an evaluation test piece for the developed material,
but do you have the temperature control dies for flat plate molding?
A Available from 500mm to 2000mm x 1500mm
Q We want to make an H&C mold and try a molding, but can you make H&C molds?
A We handle support from design to production and molding trial
Q We want to perform metal and CFRTP bonding tests, but can you make test pieces?
A We have special welding equipment. Please feel free to get in touch with us
As we specialize in prototyping, it allows us to respond quickly to any problems that crop up during the testing phases. Our setup allows for customers to be on-site and present during the prototyping, so please feel free to get in touch with us.