• Pride of "Stars of Asano":Vol.2 OSAMU KATOU
Asano Co., Ltd.
MENU
Contact us
Asano Co., Ltd.
CLOSE
Contact us

ASANO CO., Ltd ASANO

  • JAPANESE
  • ENGLISH
  • CHINESE
  • Home
  • Technology / Innovation
    • Technology / Innovation
    • Prototypes (sheet metal, press molds, etc.)
    • Mass-Produced Sheet Metal Processing
    • Stamping Dies for Mass Production
    • Trial Production and Cutting of Metal and Resin Products
    • Trial Pipe Processing
    • Precision molds for resin injection molding
    • Simulation
    • CFRTP, Composites
    • Welding / Assembly
    • BIW (Body in White)
    • Measurement
  • Factory / Owned equipment
    • Head Office, Gunma Factory
    • Shizuoka Factory
    • Kyoto Factory
  • ASANO's strengths
  • Reading contents
    • Reading contents
    • Pride of "Stars of Asano"
    • PROJECT.H
  • Company
    • Company Profile, History
    • Message from CEO
    • List of Business Department
    • Amoeba Management
  • News
  • Asano Theater
  • Pride of 'Stars of Asano'
  • PROJECT.H
READING CONTENT
Reading content
  • Pride of "Stars of Asano"
  • Pride of "Stars of Asano":Vol.1 HITOSHI NAKAMURA
  • Pride of "Stars of Asano":Vol.2 OSAMU KATOU
  • Pride of "Stars of Asano":Vol.3 HIROYUKI HARA
  • Pride of "Stars of Asano":Vol.4 SHIGERU IMAI
  • PROJECT.H
  • PROJECT.H:Vol.1 YASUHIKO SASAKI
  • PROJECT.H:Vol.2 OSAMU KATOU

ASANO PRIDE AS A CRAFTSMAN VOL.2 : OSAMU KATOUVol.2 OSAMU KATOU

Vol.2 OSAMU KATOU

Introduction

Product manufacturing of Asano is geared to the world. Asano took an opportunity from the “Shanghai International Automobile Industry Exhibition” in the summer of 2010, and expected to accelerate internationalization development in the future. In Japan, “Stars of Asano”, who challenge the product manufacturing with top quality, work unremittingly to meet clients’ requirements. One of them is Osamu Katou, an expert with 20-year experience. Behind Katou’s shy smiling face, there is great enthusiasm for product manufacturing. Now, let us introduce him!

No.2

Being No.2 is far from enough

Our slogan is 100% customer satisfaction

Katou says that the best technology in work is “perseverance”. He was a black belt at judo in high school.His silver bullet is lean back throw, which is a throw skill famous for “going down to the ground by a throw”.He stood out by “conquering the unyielding with the yielding” among a group of players with strong physique.

In Katou’s memory, a job impressed him deeply. That was the production of the front rack of the famous Supercomputer(*9), which emphasizes that ""Why can not I be No.2? Why do I have to be No.1?"" The rack production of this monster machine, whose calculation performance is a thousand times higher than that of normal servers, requires skilled technology. The rich experience required by the successful completion of this project is accumulated by the computer aided three-dimensional interactive application (CATIA)(*10).

He said he grew up significantly after long-term practice. Before that, when he was making moulds, a craftsman was always needed. He used a file to make a well-shaped wooden frame while watching the drawing and then made the wooden frame into a mould(*11).

image

However, Katou now can use the CATIA to simulate a shape on the computer and process the metal into the shape in the machining center.

A year before Katou’s entry into the company, his later supervisor went to a technical institute of automobile companies as a visiting engineer for a year to learn the CATIA. In a word, This was a piece of new software and could not be mastered in one year. In this case, Katou and his supervisor studied the English specification to delve into the technology with the help of a dictionary.

He used to cooperate with Makoto, a specialized CATIA company at Urawa. He used stereolithography(SL)(*12) technology to produce outer panels of cars and make three dimensional (3D) data of headlights, analyze strength design, design the stamping dies and vent caps of cars by using the CATIA. The data would be sent to the headquarter to be applied in the actual product manufacturing. Katou became familiar with the CATIA by gaining experience like this. Thus, he received attention from customers and got more orders.

Katou recalled that a craftsman mainly focuses on handwork. His career centers on mould manufacturing wheras stamping and welding are handed to other staff members. As time goes by, Katou, who used to work independently relying on all kinds of skills, is acknowledged as an expert with the quick development of technologies and devices.

image

The Supercomputer epitomizes Katou’s perseverance and experiences. He won praises from customers with the spirit of being No.1 rather than being No.2 to fully meet customers’ expectations.

In addition, when the door type machine tools (as high as an adult) were introduced, he learned how to operate the machine by studying the specification. This is how Asano trains its personnel. When receiving a task, Asano introduces unfamiliar devices and hands them to young people, which may foster “Stars of Asano” who assume heavy responsibilities in the company. Katou said the company did the same thing when introducing the 800-ton punch press.

With the interest in racing cars and the parts, Katou knocked the door to Asano with the dream of “being encouraged in trial manufacturing and gaining customers’recognition by setting up a bridge to produce system for customers”in volume. With this idea in mind, he is modest all the time. He also would like to accelerate the realization of his dream, for example, "can Asano produce all components required by a car?".

When asked "what is your dream", Katou said "travelling around Japan. From modest Katou, we can see the plain connotation of Asano’s corporate culture.

*9
A supercomputer owns hardware and software servers to do simulation experiments, which require great calculating capacity. The experiments may include weather forecast, structural analysis, molecular dynamics, simulation astronomy, optimization problem and financial engineering.
*10
Highly-functioned 3D CAD software (refer to *4) developed by the largest Dasour system company in France and is widely used in the automobile industry.
*11
A wooden mould is made according to the drawings and thickness processing is implemented with sheet wax. A“disposable plaster mould” is made when plaster is poured into the mould. Then we make the “disposable plaster mould” into the expansion plaster mould and convert it into sand mould. Then we pour zinc alloy for stamping (ZAS) into the sand mould. After the alloy is fixed, remove the sand mould, take the ZAS mould out and put together the die cap and mandrel. Here comes the final mould.
*12
A technology by using ultraviolet laser to stratify liquid resin and making the precision mould based on the 3D data in a short time.
Previous Page
  • 1
  • 2
  • 3
Next Page
  • Home
ASANO CO., Ltd ASANO
  • Privacy
  • Terms of Use
  • Site Map

Copyright © 2019 Asano Co., Ltd. All Rights Reserved.